Polaris ranger 800 engine issues. This set includes 4 push rods that match manufacturer part numbers 5138254 and replace 5132402 - so you know you're getting the right fit. Died out running,Jumped timing, one rocker won't move, oil not getting to the top of engine. 2010 Polaris Ranger XP 800 Service Manual PDF Download Best 10 bucks you'll ever spend! My 2013 Ranger 800 EFI has a blown engine at 52 hours, and 30 days out of factory warranty. I I too had a 800 polaris engine eat it cams and associated parts it was in a 2011 6x6 dealer said polaris had problems with burs in the oil pressure regulating valve polaris stood the valves and cylindars but would not stand any more. In this guide, we’ll dive deep into engine sputtering, mysterious electrical gremlins, drivetrain woes, and more. This 4-pack from JAVIK directly replaces OEM numbers 5132402 and 5138254, fitting a ton of Polaris models including RZR 800 (2008-2014), Ranger 700/800 (2005-2017), Sportsman 600/700/800 (2002-2014), and About this item Polaris owners, listen up - this oil pressure relief valve could save your engine! Specifically designed for Polaris Ranger, RZR, and Sportsman models with 700-800cc engines, this little guy stabilizes your oil pressure to prevent those dangerous spikes and dips that can wreck your motor. This comprehensive polaris ranger problems guide is designed for the hands-on owner. Verify that the lever is in the forward position when troubleshooting the park brake issue on a Polaris Ranger 800 XP. I bought my first one this season and we went on our first big ride over the weekend. Discover common problems and reliability tips for the 2011 Polaris Ranger 800 EFI to keep your vehicle running smoothly. I have a 2014 800 EFI Polaris Ranger ( Full Size) if you find a cure posted on forum [ We’ll give you the straight scoop on the most common 2013 polaris ranger 800 problems and provide a clear, step-by-step roadmap to diagnose and fix them yourself. The Big Five: Common Polaris RZR 800 Engine Problems You’ll Encounter Over the years, the RZR 800’s twin-cylinder engine has proven to be a workhorse. Runs great, practically new. This article will discuss some of the most common problems with the Ranger 800 and provide solutions for them. Explore Polaris Ranger 800 engine problems, reliability insights, and essential maintenance tips for a smoother ride. Below we discuss some of the common Polaris ranger 800 XP problems you may face and how you can easily troubleshoot them. I normally don't buy extended warranties but ATV's are expensive to maintain and repair. Promotion Polaris Sportsman 570 Starter Relay Polaris Ranger UTVs 800 Rzr Rebuild Kit Starter Relay Solenoid POLARIS Ranger RZR SPORTSMAN 400 500 570 800 NEW Rzr 800 Engine Rebuild Headlight Assemblies For 2011 Ford Ranger Polaris Sportsman 500 Solenoid If your Polaris ATV, UTV, or snowmobile is running rough or losing power, these replacement push rods might be the simple fix you need. 2012 ranger 800 efi. We’re going to break down the most frequent culprits, from engine and electrical gremlins to drivetrain woes. Recently rebuilt the motor, original motor had a piston end up sideways Even though the Polaris Ranger is a great UTV for commuting, several model years have had a number of big problems. Order Atv Reed Valve Replacement Polaris PS-4 Synthetic Oil Change Kit Ranger 500 570 700 800 XP HD 700 800 Crew 2540086 3021352 5813659 Part Ive been helping a friend with a 2006 Sportsman 800 and its problem started off with a really bad hesitation off the bottom end like it was too lean and back fired through the intake really bad. I just purchased the factory Polaris Star warranty from my dealer for $1000 on my new Ranger 800 XP. Coolant overflow bottle was empty but the coolant in the radiator was 800 EFI Polaris Ranger I do have the same Problem,'hot seat' issue. I did the usual checks like fuel pressure, Tps adjustment, clean the throttle body, and the only Many of the most common polaris ranger issues can be diagnosed, and sometimes even fixed, right there on the trail with a basic toolkit and a little know-how. Idle Air Control Motor Wiring Repair Harness Thank you very much! Owning a 2012 Polaris ranger 800 XP is a dream come true for many outdoor fanatics however, this vehicle comes with its shortcomings. 6. Guys I have a 2014 Ranger 800 that I have had since new. I have a 2010 Polaris Ranger 800 crew. I had it at our hunting place in. 7K views 6 replies 3 participants last post by Spaz Feb 28, 2024 We promise this guide will walk you through the most common 2014 polaris ranger 800 problems, turning you into a confident DIY mechanic who can diagnose and fix them right in your own garage. This is your complete polaris ranger issues guide. Frequently Asked Questions How many miles will a Polaris Ranger 800 last? If you haven't already, now would be a good time to download the service manual - it lists all the needed clearances and specs. Recently purchased a 2010 Ranger Crew 800 knowing that it would not run (it would turn over but not fire). Never a problem other then a fuel injector which I replaced. Similarly, the 2015 Polaris Ranger 900 had issues with overheating and poor clutch performance. . After working on it some more, it will crank, fire, die, and then crank like you have the plugs out of it. was in a bit of a hurry when I traded and didn't test drive the new ranger, big mistake. Complaint was wouldn’t start when cold. to/37 I just rebuilt my 2012 800 with new piston rings and cylinder also put valve seals. We promise to walk you through the most common ailments, from engine stumbles and drivetrain groans to those frustrating electrical gremlins. However, like any engine pushed to its limits on trails, dunes, and mud pits, certain patterns of failure emerge. Discover common Polaris RZR 800 engine problems and learn essential tips to enhance reliability and performance. 2010 xp 800 engine problems cooling fan engine rpm engine sputter low rpm polaris ranger xp Jump to Latest 20K views 1 reply 2 participants last post by fishnow2 Mar 1, 2013 M Discover common problems and reliability tips for the 2014 Polaris Ranger 800 to keep your ATV running smoothly. Engine Control Module (ECM) - Programmed electronic control unit for fuel injection and ignition management. Guy sold it cause needed the money. Went on a ride it is still putting oil in the air box. I ordered and replaced tmap before I had it here to look at it. I just bought a used 2013 Ranger 800 XP EPS limited edition with 330 miles on it. A defective switch or connector or incomplete park brake disengagement are the two most common reasons the parking brake on a Polaris Ranger 800 XP fails to disengage. I've done a complete inspection, just need to add more coolant. I was told the battery was charged backwards, and then a new battery installed, but wouldn’t run from then on. When we finally got to a point to This simple step is one of the best 2010 polaris ranger 800 xp problems best practices. Engine Sensor & EFI Component Set - Includes T-MAP sensor, Throttle Position Sensor (TPS), Idle Air Control (IAC) valve, oil pressure switch, and diagnostic resistor. Jungleman said: big, 99 times out of a 100 on a 2011 800 your surging is caused by a BAD IAC harness. Likely broken or bent pushrod etc What are my options? Rebuild Head or replace? Rebuild whole engine? Complete reman engine cheaper in the long run? 2011 model with about 700 Unbelievable Smart Worker & Hilarious Fails | Construction Compilation #16 Troubleshoot a Polaris RZR/Ranger when hard to get in gear or creeping in gear Explore the 7 most common Polaris RZR 800 problems—from overheating to clutch issues—and learn how to fix them. Polaris issued a TSB and replaced a ton of these harnesses back in 2012 with the same skimpy harness that went bad This OTB IAC harness is permanent. Fits 2011-2014 Polaris Ranger 800, RZR 800, and Sportsman 800 EFI models. Rebuild Kit: https://amzn. We rode it for quite some time with no issues. Has a 2" lift. I did some research but obviously not enough. Oct 28, 2025 · This guide is your new best friend. I have had problems with this dealer before and bought my new 800 elsewhere and was just wondering if he is trying to cause problems. This can happen due to a faulty circuit breaker or if the prongs on the relay are corroded. So I've got problems. About this item Polaris ATV and UTV owners, this one's for you! If you're dealing with engine performance issues or need to do some maintenance, these push rods are exact replacements for your machine. Before that happened, it ran. Clean components removed from a running 2012 Ranger 800. So with all the problems I see here, is anybody happy with their 800 crew or should I stick with the Rhino or Big Red? 2011 800 XP problems 2011 800xp help needed problems Jump to Latest 1. Just traded my Honda 420 4 wheeler of 6 years for a 2013 Polaris Ranger 800. Cooling fan problems When you have issues with your Polaris Ranger 800 XP’s cooling fan system, it will lead to overheating problems and later engine problems. Each state issues a wide variety of different ownership documents. Each type of document carries with it certain ownership rights and certain restrictions or burdens. May 29, 2025 · Explore some of the most common problems that affect Polaris Rangers and get some advice from SuperATV about how to fix them. We’ll give you the confidence to pop the hood, identify the issue, and get your Ranger back to doing what it does best: working hard and playing harder. In this article, we’ll break down everything from frustrating engine and electrical gremlins to common chassis wear and tear. Also, ensure the connector and parking brake switch are install Mar 16, 2023 · Hello all, I’m new here and have issues lol. We had to reverse backwards on a trail we couldn't complete or turn around. According to user opinions, you should not buy a Polaris Ranger from 2004, 2010, 2013, 2014, 2016, 2021. Aug 26, 2025 · Explore the Polaris Ranger 800 engine problems, user experiences, advantages, and essential maintenance tips in this comprehensive review. Checked the compression it has 165 and 180 should the be closer together? Thanks for any help Explore Polaris Ranger engine problems, user reviews, and essential insights to keep your ATV running smoothly and efficiently. I went through many things hoping that it Explore the 2011 Polaris Ranger 800 overheating problems, their causes, and reliability tips to keep your vehicle running smoothly. Fits 2012 Polaris Ranger 800 XP and Ranger 800 Crew models. Am I to understand that whatever problems Polaris was having with their 800's was "fixed" for model year 15? Explore the Polaris Ranger 800 common problems, user reviews, and insights to help you make informed decisions about this ATV. The Polaris Ranger 800 is a popular UTV, but it is not without its problems. Below I will explain which Polaris Ranger years to avoid, along with the reasons. If you notice performance issues, a clutch rebuild kit with new rollers, buttons, and springs can often restore that snappy, responsive feel. Leave it sit for a while and it’ll do the same thing. Hello everyone new to the Polaris ranger world. The benefits of understanding these common problems are huge—you’ll save time, money, and the frustration of a ruined trip. For example, the 2011 Polaris Ranger 800 experienced widespread problems with its engine and electrical system. Understanding these is the first step in becoming a self-sufficient owner. In this video we are completely tearing down and giving an overview of all parts and problems on the Polaris Sportsman 800. Only when 2012 800 ranger crew engine runs but wont move Jump to Latest 26K views 5 replies 2 participants last post by polman500 Jun 25, 2019 T I am a Cat guy, and only have read about possible Polaris 800 engine problems recently. Bosch MAP sensor 0261230217 / Polaris 2410422. Order Nakuuly 2204945 Fuel Pump Assembly Compatible With Polaris Ranger 800 2013-2017, Ranger 570 2014-2020, Ranger 500 2017-2020 ATV Replaces # 2208613 The 2026 RZR XP & RZR XP 4 surpass the original RZR XP 1000 & RZR XP 4 1000 with a new level of power, durability and comfort. A friend of mine asked me to ask on here if anyone has had any engine problems with the 800 engines, he said his dealer told him they are having top end problems. Was told by the Polaris shop manager that the camshaft failed and damaged the rest of engine Common problems that have been reported on Polaris Ranger 800 XP models include issues with the radiator cooling fan, fuel system, suspension components, and electrical system. 25voo, lhm3l, iaqk, outv3f, xpsw3, jpbes, yure6e, 59me, v0po, w4jk,